Themoplastic powder buy in Australia, colour chart, colourbond

Thermoplastic Brochure

Thermoplastic TDS

Thermoplastic Powder

Thermoplastic powder coating is a high-performance finishing process that melts under heat and solidifies upon cooling to protect functional surfaces. Because this process is entirely physical rather than chemical, the coating can be reheated, reshaped, and recycled multiple times. Typically applied through fluid bed dipping or electrostatic spraying, it forms a thick, resilient layer that provides seamless coverage over complex geometries, sharp edges, and welded joints.

Reversible Process: Unlike thermosetting powders, thermoplastic materials can be melted, cooled, and reheated multiple times without any chemical alteration.
Superior Protection: Delivers a thick, flexible barrier with exceptional resistance to impacts, abrasions, harsh chemicals, freezing temperatures, and UV exposure.
Excellent Coverage: Easily coats complex geometries, sharp edges, and welded joints via fluid bed dipping or electrostatic spraying.
Eco-Friendly & Functional: Contains zero Volatile Organic Compounds (VOCs), allows for powder recycling, provides electrical insulation, and offers a comfortable “warm-to-touch” finish.
NOTE: Use the same Spray gun to apply thermoplastic and thermosetting powder coating.

Thermoplastic VS. Thermosetting Powder Coating

Thermoplastic Pros

Extremely adhesive to metal.
Superb corrosion resistance.
Highly recyclable.
Superb impact resistance.
Excellent corrosion resistance.
Slip enhancement.
Detergent and chemical resistance.
Flexibility and elongation of the coating film.
Electrical insulation.
Chip resistance.
Aesthetically-superior finishes.
Repairable

Thermoplastic Cons

May soften when reheated.

Thermosetting Pros

More resistant to high temperatures.
Hard and rigid.
Thin to thick wall capability.
Excellent appearance.
High mechanical property.
Cost-effective.
Excellent dimensional stability.

Thermosetting Cons

Not recycled.
Much more difficult to surface finish.
Cannot be remoulded or reshaped.

Why to use Thermoplastic Powder Coating?

Thermoplastic Pros

Extremely adhesive to metal.
Superb corrosion resistance.
Highly recyclable.
Superb impact resistance.
Excellent corrosion resistance.
Slip enhancement.
Detergent and chemical resistance.
Flexibility and elongation of the coating film.
Electrical insulation.
Chip resistance.
Aesthetically-superior finishes.
Repairable

Thermoplastic Cons

May soften when reheated.

Thermosetting Pros

More resistant to high temperatures.
Hard and rigid.
Thin to thick wall capability.
Excellent appearance.
High mechanical property.
Cost-effective.
Excellent dimensional stability.

Thermosetting Cons

Not recycled.
Much more difficult to surface finish.
Cannot be remoulded or reshaped.

Why to use Thermoplastic Powder Coating?

Thermoplastic Pros

Extremely adhesive to metal.
Superb corrosion resistance.
Highly recyclable.
Superb impact resistance.
Excellent corrosion resistance.
Slip enhancement.
Detergent and chemical resistance.
Flexibility and elongation of the coating film.
Electrical insulation.
Chip resistance.
Aesthetically-superior finishes.
Repairable

Thermoplastic Cons

May soften when reheated.

Thermosetting Pros

More resistant to high temperatures.
Hard and rigid.
Thin to thick wall capability.
Excellent appearance.
High mechanical property.
Cost-effective.
Excellent dimensional stability.

Thermosetting Cons

Not recycled.
Much more difficult to surface finish.
Cannot be remoulded or reshaped.

Application - identify which series suits your needs

Metal Fences

We offers high quality coating products for metal wires. It is really effective to prevent corrosion that composed for strong exterior conditions.

High corrosion protection
High UV resistance
Sand abrasion resistance
High flexibility and protection even at low temperature
Impact resistance and anti-graffiti feature
No requirement for a primer

Suggested Series & application

White Goods

We offer different types of cost-effective products for white goods appliances. It is extremely convenient for dishwasher baskets, industrial refrigerator wire shelves and similar applications.

Superior performance in hard conditions
Low-cost according to existing products
Ideal solutions for sharp edges and welded parts
Very good adhesion
High peeling and cracking resistance

Suggested Series & application

Marine Environments

We offers long life coating materials for any kind of structures that directly contact seawater. It creates ideal solutions for some applications like oil platforms, yacht ports, beach furniture and swimming pool accessories.

Environmentally friendly
Safe for marine life
Lower algae, mould, and yeast formation than other coating materials
Not include halogen, heavy metals and VOC
UV and ozone resistance

Suggested Series & application

Battery Boxes

We offers solutions to meet any requirement for coating battery cases.

Tough and resistant
High resistant to acids
No requirement for a primer
Different colour options
Electrical insulation

Suggested Series & application

Wirework Applications

Efficient and low-cost solution to coat various wire items such as kitchenware, drying racks, store equipment, and exhibition stands.

Attractive and warm appearance
Ideal coating on the cutting edge and welded parts
Long life
High resistance to cracking and peeling

Suggested Series & application

Construction Projects

Long-lasting protection against external factors for metal parts in construction projects without requiring expensive maintenance programs. It offers ideal solutions for space wire systems and steel construction structures.

Higher resistance against corrosive environmental factors
Higher UV resistance, attractive colour and glow for decades
Does not include halogen, heavy metals and VOC
Superior peeling and cracking resistance
No requirement for a primer

Suggested Series & application

Hand Rails

Ideal coating solution for handrails thanks to its unique corrosion and chemical resistance, as well as the warm and soft touch. Pulron’s resistance to water and cleaning agents makes it the ideal material to be used on railings for the disabled, showers, and bathroom accessories.

Superior peeling and cracking resistance
Higher adsorption property and warm sense of touch
Resistant to the chemical cleaning process
Anti-graffiti
Attractive, smooth and glowing surface
No requirement for a primer

Suggested Series & application

Metal Fences

The automotive applications that require high protection against environmental conditions, as well as coatings for automotive fittings.

Higher resistance against corrosive environmental effects and chemicals
Perfect UV and ozone resistance
High impact resistance
Superior peeling and cracking resistance
Higher adsorption property and warm sense of touch

Suggested Series & application

Oil and Gas Pipelines

With its perfect anti-corrosive property, to protect the pipeline, elbow and connection parts of petroleum and gas pipelines.

Long protection even in the hardest conditions and low maintenance cost
High UV resistance
Ideal coating at welded sections
Sand abrasion resistance
No requirement for a primer

Suggested Series & application

Cable Trays

Our powder is ideal for cable ducts thanks to its high electrical insulation, low level of flammability, and not generating any toxic gas in case of fire.

Electrical insulation
Nonflammability
Low smoke emmision
Flexible coating

Suggested Series & application

Water Pipes and Connection Parts

Our powder is a highly preferred solution for protecting the water pipes and connection fittings, thanks to its high level of maintainability.

Perfect corrosion protection
High UV and ozone resistance
No requirement for a primer
Repairable on-site easily

Suggested Series & application

Fire Extinguishers

We offer perfect interior corrosion protection for liquid and foam-filled fire extinguishers.

Highly resistant to chemical and foam additives
Long-lasting corrosion protection
Perfect adhesion to metal

Suggested Series & application

Street Furnitures And Lights

We offer perfect solutions in protecting any metal parts used in an open urban environment against environmental effects. Street lamps, benches, rubbish bins, playgrounds, bus stops, and outdoor fitness equipment are just some of the applications.

Long protection even in most harsh environments
Perfect UV and ozone resistance.
High resistance against salt, cold, sun, bird and dog feces.
Anti-graffiti
Electrical insulation
Corrosion resistance
Hot and softer feeling

Suggested Series & application

101 SERIES

[color-products-listing category="101-series"]

101 Series: Durable and Aesthetic Solution for Protecting Metal Surfaces

101 Series is a thermoplastic coating material based on polyolefin, demonstrating excellent performance even in harsh environmental conditions. Developed under corrosion categories C5-M, C5-I, and Im3, this coating provides long-term protection in marine and industrial environments. Thanks to its resistance to low temperatures, chemical durability, and color stability, it is ideal for projects requiring aesthetics and longevity.

Key Features:

Corrosion resistance: Provides excellent protection suitable for C5-M, C5-I, and Im3 categories.
WRAS Certification: A reliable solution for projects requiring contact with drinking water.
Flexibility and strength: Resistant to temperatures down to -60¬∞C.
Chemical resistance: Long-term protection against cleaning agents and environmental chemicals.
Color stability: Ensures an aesthetic and glossy surface for years.

Applications:

Metal fences and wire: Outdoor protection and security solutions.
Pipelines and valves: WRAS-approved pipelines for drinking water and oil transportation.
Urban furniture: Benches, streetlights, bike racks, and other equipment.
Playground equipment: Durable and corrosion-resistant coating with aesthetic appeal.
Cable trays: Protection for electrical, telecommunications, and information lines.
Industrial storage and shelving systems: Strong, aesthetic coatings with high mechanical properties.
Kitchen and bathroom equipment: Hygienic and durable surfaces.
Steel structures and construction materials: Protects building materials and metal structures from corrosion.

Application Method – Scroll down to see the application instructions.

201 SERIES

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201 Series: A Modern Solution for Home Appliances and General Use

201 Series is a thermoplastic coating material specially designed for home appliances and general industrial applications. With high chemical resistance, energy efficiency, and a matte surface aesthetic, it is ideal for functional and decorative applications. The hardness and durability of matte coatings enhance usability.

Key Features:

Matte and hard surface: Modern aesthetic appearance and increased durability.
Chemical resistance: Suitable for operation in harsh conditions.
Energy efficiency: Can be applied at low temperatures, saving energy.

Applications:

Home appliances: Refrigerators, washing machines.
All types of metal structures: Decorative surfaces for indoor and outdoor use.
Office furniture: Table legs and metal frame elements.
Automotive: Components requiring a matte finish, scratch resistance, and surface hardness.

Application Method – Scroll down to see the application instructions.

401 SERIES

[color-products-listing category="401-series"]

401 Series: Eco-Friendly and High-Strength Coating

401 Series is an environmentally friendly coating material that contains no volatile organic compounds (VOCs), teroxiron, or heavy metals. It is perfect for urban furniture, fences, and industrial equipment, providing long-term protection against external influences such as sea salt, sand, and UV rays.

Key Features:

No need for priming: Easy application and quick processing.
Corrosion resistance: Resistant to sea salt, sunlight, and chemical exposure.
Acid and electrical insulation: Adaptability to harsh environmental conditions.

Applications:

Urban furniture: Benches, street lighting, bicycle parking stations.
Metal fences and wire: Long-lasting solutions for external protection.
Battery casings: Resistance to acidic environments and electrical insulation.
Industrial warehouse racks: High-load areas requiring durability.
Automotive equipment: Scratch- and abrasion-resistant coating.

Application Method – Scroll down to see the application instructions.

601 SERIES

[color-products-listing category="601-series"]

601 Series: Enhanced, Durable, Safe, and Long-Lasting Coating for Fire Extinguishers

601 Series is a coating material designed to provide excellent protection for the internal surfaces of fire extinguishers. It enhances the durability of fire safety equipment by resisting foam-based fire extinguishing agents and meets the EN3 standard, enhancing the durability of fire safety equipment.

Key Features:

Compliance with EN3 standard: Manufactured according to fire safety standards.
Chemical resistance and foam resistance: Resists foaming agents in fire extinguishers.

Applications:

Fire extinguishers: Internal surfaces of models with liquid and foam filling.
Industrial chemical tanks: Chemical resistance and long-term protection.
Oil and gas equipment: Coating resistant to acidic conditions.

Application Method – Scroll down to see the application instructions.

How to Apply?

Electrostatic Spray

The electrostatic spraying method attracts the coating material to the metal surface using an electrostatic charge. The powder is released from the spray gun and evenly distributed over the surface. A negative or positive electrostatic charge is applied to the surface, which allows the powder to adhere with high bonding strength.

Technical Advantages:

Uniform distribution: Thanks to the electrostatic charge, the coating material spreads evenly across the surface, minimizing thickness variations. This is ideal for achieving highly precise and smooth surfaces.
Low material loss: Powder particles not adhering to the surface are reused, minimizing material waste. This makes the process both economical and environmentally friendly.
Coating of complex surfaces: The electrostatic attraction effect ensures adequate coverage even for parts with recesses and protrusions.
Manual and automated usage: This method can be tailored for applications that need precise control in manual spraying as well as for large-scale automated production.
High efficiency: After polymerization, the coating dries quickly, forming an extremely durable surface.

This method is excellent for projects with high-quality requirements.

Fluidized bed

The fluidized bed method is a coating process based on immersion. The metal part to be coated is heated to a specified temperature and immersed in a layer of powder material suspended in a moving air flow. The heat causes the coating powder to melt on the surface and form a uniform layer.

Technical Advantages:

Ability to apply a thick coating: A single operation can create a thicker, and therefore more durable, protective coating.
Simple equipment and process: The method can be applied quickly and efficiently without the use of complex devices.
High coating application speed: This process, which is completed in a single immersion motion, saves significant time for large-scale production.
Suitable for internal surfaces: This method allows for easy coating of hollow parts’ inner surfaces and other hard-to-reach areas.
Thermal application capability: The part’s temperature plays a crucial role in adhesion and surface smoothness, improving application accuracy.

This method is preferred for projects requiring durability and coating thickness.

Flock Spray

The flock spray method involves applying the coating material to the surface using air pressure. The powder is dispersed over the surface at a wide spray angle, forming an even layer. This method is simpler since it does not require an electrostatic system.

Technical Advantages:

Uniform distribution: Thanks to the electrostatic charge, the coating material spreads evenly across the surface, minimizing thickness variations. This is ideal for achieving highly precise and smooth surfaces.
Low material loss: Powder particles not adhering to the surface are reused, minimizing material waste. This makes the process both economical and environmentally friendly.
Coating of complex surfaces: The electrostatic attraction effect ensures adequate coverage even for parts with recesses and protrusions.
Manual and automated usage: This method can be tailored for applications that need precise control in manual spraying as well as for large-scale automated production.
High efficiency: After polymerization, the coating dries quickly, forming an extremely durable surface.

This method is excellent for projects with high-quality requirements.

Flame Spray

The flame spraying method is based on melting the coating material with a flame source and spraying it onto the surface. This method offers mobility and is easy to implement in field conditions.

Technical Advantages:

Mobility: Since flame spraying equipment is portable, coating can be performed on-site.
Fast heating and curing: The material melts quickly with the flame and is applied to the surface in a short time.
Suitable for hard-to-reach areas: It effectively coats uneven surfaces and narrow areas.
Multilayer application: Multiple layers can be easily applied to the same surface for maximum protection.
Material and time efficiency: Flame spraying is suitable for covering large areas in a short time.

This method is ideal for quickly completing tasks in field conditions.

Extrusion

The extrusion method involves melting the coating material and applying it to the surface through a mold. This technology is ideal for precision coating applications and large-scale production.

Technical Advantages:

Precise thickness control: The thickness of the applied coating is accurately controlled.
Minimization of errors: The process can be fully automated, reducing human error to a minimum.
Uniform coating: Ensures an even coating over the entire surface, eliminating thickness variations.
High production speed: The process is easily integrated into mass production lines, saving time in large-scale projects.
Suitable for complex surface geometries: Thanks to molding systems, the method can be applied to parts of various shapes and sizes.

Extrusion is the ideal method for precision coating processes requiring high repeatability.

Roto-Lining

The roto-lining method applies the coating to internal surfaces using rotational movement and heat. This technology is preferred for coating the interior surfaces of large and complex structures.

Technical Advantages:

Uniform coating: Rotational movement ensures even material distribution, eliminating uncoated areas.
Coating of large parts: This process achieves excellent coating characteristics on sizeable internal surface areas such as tanks, reservoirs, and pipes.
Application flexibility: The method can be adapted to different surface geometries and sizes.
Resistance to chemical exposure and wear: The coating remains durable under harsh operating conditions.
Longevity: During rotation, the material firmly bonds to the surface, ensuring long-term protection.

Roto-lining method is an efficient solution for complex structures with large internal volumes.